The seed powder moves upward from the hopper to the diffusion chamber under the thrust of the airflow. Due to the large diameter of the diffusion chamber and the low air flow velocity, when the material overcomes the thrust of the airflow due to its own gravity, it falls down and forms a fluidized state in a reciprocating manner. But the fluidized state is irregular and not strictly controlled. This is different from bottom spray and tangent spray.
The liquid medium is transported into the system through an atomization system, and is atomized into extremely small droplets by a nozzle, which are sprayed from top to bottom in the opposite direction of the material's movement. The liquid bridge built by the surface tension of the liquid medium binds the powder materials together, forming a continuously expanding volume and ultimately forming particles of a certain size.
The process of particle formation is as follows:
The main application areas of top spray are as follows
Drying application field
Used for rapid drying of materials
Granulation application field
Reduce powder
improve liquidity
By granulation, the distribution of active substances of different components can be made more uniform
Improve the compressibility of tablet particles
Improve the density of the product
Improving the solubility of particles in the field
Increase dispersion
The particles are porous instant granules
Coating application field
Oil coating
Flavor masking coating
Moisture resistant and antioxidant coating
Colored coating
The main technical parameters are as follows
model project |
FL-5 |
FL-15 |
FL-30 |
FL-60 |
FL-120 |
FL-200 |
FL-300 |
FL-500 |
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Working container |
L |
22 |
45 |
100 |
220 |
420 |
670 |
1000 |
1500 |
|
Rated output |
Kg/batch |
5 |
15 |
30 |
60 |
120 |
200 |
300 |
500 |
|
Liquid specific gravity |
g/cm3 |
Not greater than 1.3 |
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steam |
pressure |
Mpa |
0.3-0.5 |
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Consumption |
Kg/h |
35 |
50 |
75 |
150 |
200 |
290 |
400 |
480 |
|
compress air |
pressure |
Mpa |
0.4-0.7 |
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Consumption |
M3/min |
0.3 |
0.6 |
0.9 |
0.9 |
0.9 |
1.1 |
1.5 |
1.8 |
|
fan power |
kw |
5.5 |
5.5 |
7.5 |
15 |
18.5 |
22 |
30 |
45 |
|
inlet air temperature |
linear measure |
Temperature rise of 100 ° C, automatic temperature adjustment |
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material temperature |
linear measure |
auto display |
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Material yield rate |
% |
≥99% |
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Product moisture |
% |
5 ‰ -5%, depending on the external air humidity. |
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noise |
db |
Less than 75 decibels after fan isolation |
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Electric-heating power |
kw |
9 |
12 |
21 |
30 |
42 |
70 |
100 |
165 |